ã€China Aluminum Network】 mold design and mold repair level, tooling equipment and process technology control, workshop management and staff operations are important factors to improve the yield. What needs to be added is that the machine squad leader's true record of the tool's original parameters in the production process has an important role to play in the improvement of the finished product rate. The scientific and rational formulation of the production and product rate incentive system is a powerful guarantee for "improved product yield."
The author believes that the extrusion yield is directly related to the following aspects:
1. The employee's full work enthusiasm is an important factor in raising and stabilizing the finished product. Any product is made by people. People are the most important factors. As the saying goes, “shops are like battlefieldsâ€. If employees are able to rejuvenate their minds, do things in a head-to-head manner, and be busy and not chaotic, we believe that the rate of finished products will increase.
2. The group combination management plan organizes production to be an important factor in improving the finished product rate. The squeeze squad leader has strong organizational capabilities and can not only complete the production plan, guarantee that the order will be delivered on time, but also increase the yield.
3. In the extrusion process, the use of aluminum alloy cast rods that are lined up for production to prevent the generation of mass wastes is a prerequisite for improving the yield.
4. The team with strong business skills can choose the wall thickness of the mold that is in line with the schedule. Familiarity with the use of the mold is the key to improving the yield. If the wall thickness of the selected mold does not meet the requirements of the production schedule, and the use of the mold is unfamiliar, it will inevitably lead to frequent mold release, and the yield will naturally be affected.
5, the standard process operation is a strong guarantee to improve the yield. It is necessary to strictly implement the "three temperatures can not meet the standard can not be produced," do not move the center of the mold to ensure the appropriate boot speed. Cutting rods are not long and ensure that the process waste meets the specification requirements.
6. Machine personnel must have a strong sense of quality and good comprehensive skills. They must strengthen the self-inspection of each process and prevent the production of batches of unqualified waste. It is necessary to ensure that “non-qualified production or unqualified products do not flow into the next processâ€. The operation is done gently to prevent the product from being scratched.
7, sawing material length should be accurate. To ensure that the length of the scale is accurate, it is important to note that the length of the baffle plate cannot be moved and the material head is in place.
8, a reasonable frame can avoid crushing, is an effective way to improve the yield: According to the product of different shapes, wall thickness using stratification, increase the number of layers of each layer of the boxing method to avoid product crushing.