Causes and solutions for the quality problems of rubber air springs

1 lack of glue main reason 1 mold temperature is too high when the mold is installed 2 mold air eye blockage caused by the air between the rubber and the inner surface of the mold can not escape 3 do not design 4 do not clean 5 祯 ll, filling off, Not 1,000 film parking ll, Noj over l, poor fluidity, insufficient vulcanization pressure, large wave parts, solution

1 lack of glue main reason 1 mold temperature is too high when the mold is installed 2 mold air eye blockage caused by the air between the rubber and the inner surface of the mold can not escape 3 do not design 4 do not clean 5 祯 ll, filling off, Not thousands of film parking ll, Noj over l, poor fluidity, insufficient vulcanization pressure, large wave parts, solution measures (1) control mold temperature during mold loading 2 regular dredge mold exhaust eyes and exhaust line 3 pairs lh part nest The gas causes the mold lacking glue to open the venting eye 4 to clean the mold regularly. The mold is dried before the mold is loaded. The film parking time is controlled at 2721 and the film is taken in the order of parking to ensure that the vulcanized leather force meets the process requirements and remains. It is stable, 2 bubble main reasons, film and semi-finished air spring billet air bubbles, film and semi-finished air bubbles are not all pierced during molding operation 3 return glue is used in a large amount of 4 semi-finished products, short parking time; 5 mold temperature is high 6 vulcanization There is less than 7 pressure on the film and the curtain surface is dirty.

The solution is to use a roller to extend the film. The temperature of the roller should be low, and the middle and lower rollers should have a small amount of accumulated glue. When forming, the bubbles of the film and the semi-finished products are all pierced, and the semi-finished products are flattened and compacted, and the utilization rate of the air returning rubber is controlled; the semi-finished products are parked. Time can not be less than 8, reduce the mold temperature 6 control the vulcanization pressure 7 to ensure that the film and the curtain surface of the 3 heavy skin and cracked dirt 2 mold release agent is not suitable or improperly applied 3 mold release agent mass fraction is too large; semi-finished products The parking time is too long, and the area is dusty or early vulcanized.

Solution 1 Ensure that the semi-finished product is clean. 2 Select a suitable release agent. For example, replace the silicone oil with 45100 release agent, and spray the release agent with a spray gun instead of a brush. The release factor of the release agent is used as a release agent. The quality ratio of the hook water is 14; the parking time of the semi-finished products is controlled.

4 Impurity main reason 1 Raw material contains impurities 2 In the process of mixing and molding and vulcanization, there are impurities mixed into the semi-finished product and finished product. Solution 1 Control the impurity content of the raw material 2 Mix the rubber before adding the sulfur, filter Film cords and semi-finished products cannot be grounded, and the operation site of the mixing calendering and vulcanization process should be kept clean.

5 capsule pleating main reason 1 capsule size and structure is unreasonable 2 capsules for secondary use, over, capsule expansion + homogenate. This is evident when using a type 1 capsule to produce a capsule air spring.

Solution 1 Redesign the capsule size and structure 2 Capsules to be replaced regularly must be improved tooling equipment, such as the production of the outer mold of the capsule air spring to change the active mold to facilitate the correction of the capsule.

6 Inflatable size exceeds the standard, the main reason for the cutting angle of the curtain is exceeded. Since the cutting angle of the air spring is mostly above 45, the company has the cutting angle control + accurate solution 1 made exclusively for cutting large cuts, the same as the pull mat, and pay attention to the direction of force, try not to produce Artificially measure the angle and draw the line, check the angle to reach the standard and then combine the curtain and the cloth. Before the bar, the curtain of the force of 1 force should be checked one by one. 7 When the quality of the air spring appears, carefully analyze the cause and take corresponding measures. Solve, in order to ensure product quality and improve product qualification rate. Creating Good Economic Benefits Guizhou Weijin Rubber Co., Ltd. Yang Weizhao Feeding Implementation of Differentiation Strategy Double-star success The shortcut differentiation strategy is that the company is in the industry, and the competition of one field creates four characteristics for its products or services. Features, bringing special benefits to consumers, thereby improving the company's competitiveness and market share differentiation can be reflected in many +1 channels, etc. But in general, the goal of Double Star is to try to create other competitors in the industry. Unique product features or service features that are not available 1 Product Features In the marketing, the Double Stars found that people in the summer need high sweating function when wearing shoes. But there are no quality shoes on the market at all. After repeated research, the company worked hard on the ventilation and wicking function of the shoes, solved the ventilation problem in the shoes, and launched the air-conditioning shoes series. The bottom of the shoe has a ventilation passage running through the front and rear. When walking with such a shoe, the foot performs work on the sole with the function of the inflator, completes the function of sucking in and discharging the air, keeps the inside of the shoe dry, and wears it. Comfortable and not wet.

Therefore, this, with a 1 name of the famous effect, hit the market straightforward. The differentiated product strategy pursued by Double Star Group has achieved good market results and brought unexpected competitive advantages to the company. 2 The service characteristics are the famous sayings of the people that people often say, and the Double Stars do not agree. Although this concept has long been hung in the middle of a business, but in fact it is to make it a famous mantra. Implementing a differentiated strategy in product development, and not blindly obeying market services. The customer is not God, but a real person. God does not see it. The key to the development of an enterprise depends on itself. Customers should be treated as friends and relatives in reality. They must not be illusory and have no specific goals for action.

Excellent quality and excellent staff will not produce high quality and diverse forms of educators. Instilling customers with employees; loved ones, friends, ensuring product quality is the biggest corporate culture concept of good deeds, customer service efficiency services and knowledge services, so that Double Star employees have specific operational guidelines for customer service, not empty customers are God, really Putting the interests of the customers first, the truth of the customers will be throughout the process of product development, manufacturing and sales. Double Star re-emphasizes a large number of quality stars and service stars every year. This not only reflects the unique concept of Double Star employees, but also strives to establish a good image of Double Star brand among consumers through the work of high-quality double-star employees. Differentiated and personalized service strategy is the secret weapon for Double Star products to maintain the sales volume of the same industry in the country for 9 consecutive years.

3 The brand-name Double Star Group does not regard the OEM as a ugly thing in exploring the international market. The branding strategy is not very clever in some people's eyes. It is even a bit confusing to find the feeling of being full of people. But double, man-made is a good strategy to retreat. The strategy itself is not brilliant and vulgar. The key is whether it can improve the enterprise. Competitiveness leads the company to success. OEM can cleverly avoid the face-to-face relationship with the company. Find survival opportunities and huge development space, so that the scale of the enterprise will gradually grow and the comprehensive strength will continue to increase, laying a solid foundation for the creation of famous brands. When the Double Star Group developed the US market, it implemented the OEM strategy. In the sales process, it used the international famous brands such as Wal-Malleys 0 and Fira. These famous brands are in the double star, and they have played a good role. The guiding role also makes the double star stand firm in the US market. OEM is the means, it is the process of creating a brand is the purpose, is the result. With the OEM, the company has realized the accumulation of quantity, and the quality leap of the brand can truly be a prelude and paving of the brand by the double brand, and create a brand in the process of OEM.

The Double Star Group implements different strategies for different markets, implements OEM in the United States, and implements a brand-creating strategy in South Africa such as Russia and Singapore. The person who uses it is the double cut brand. Adopting this diversification strategy has not only strengthened the scale of the company.

Also won the market.

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