Recently, the state has introduced a plan for the adjustment and revitalization of the equipment manufacturing industry. The plan pointed out that to speed up the revitalization of the equipment manufacturing industry, it is necessary to rely on the national key construction projects to carry out large-scale technical equipment autonomy work on a large scale; to increase the technological innovation investment, enhance the independent innovation capability of enterprises, and substantially improve the basic supporting parts and basic technological level; Accelerate mergers and acquisitions and product upgrading, promote the optimization and upgrading of industrial structure, and comprehensively enhance industrial competitiveness.
The development of key components and basic components for independent research and development and production proposed in this plan has significantly strengthened the emphasis on basic components on the basis of previous encouragement and support of equipment, related tax incentives and financial subsidies. Will further benefit manufacturers of key components.
Parts problems are highlighted by people
The research and development of basic components is the “short leg†of most enterprises in the equipment manufacturing industry in China. This is not only reflected in the small and medium-sized enterprises, but also caused many large enterprises to "headache". Foreign supplier companies have begun to impose restrictions on China in terms of basic parts supply, price, delivery period, specifications, etc. Under such circumstances, at least 70% of industry profits are eaten by imported parts every year.
Although Xugong Group has obvious advantages in terms of mainframes, many of the components in export products still rely on imports. "The core technology of key components is not mastered, and the cost of these components accounts for 30% of the export price. It has become the pain of China's construction machinery enterprises." Xugong Group related person in charge said. In 2007, Xugong’s exports earned 500 million U.S. dollars, while the purchase of foreign parts cost 2 billion yuan. The foreign parts accounted for 40% of the sales of export products, and 70% to 80% of the total sales profits.
When I learned that the development of spare parts in the equipment manufacturing adjustment and revitalization plan was in an important position, Huang Zhiming, the head of Sany Heavy Industry, showed his happiness. "Compared with the international advanced level, the average technical gap of China's construction machinery products is about 15 years, mainly in terms of product reliability, machine life, appearance quality and information technology. These gaps are concentrated in the foundation. In terms of the technical level of components, the revitalization plan attaches great importance to solving the 'difficult problem' of parts and components, which makes us very excited."
Excited, Huang Zhiming also deeply felt the pressure of the industry. “From 2007 to 2008, there was a spurt development in our construction machinery industry. However, due to the constraints of parts and components, our production capacity was not fully realized. Now The whole industry has ended the ultra-high-speed growth of more than 30% in the past two years, and hovered in the new round of low-level adjustment." The revitalization plan changed the basic components from the previous development of the main engine to the development of the parts industry to "hands on the mainframe Grasping the development of key components, this shows that the emphasis on basic components has been strengthened. Industry experts said that this emphasis is of great significance to the development of the domestic basic parts industry. "In the bearing and hydraulic parts industries, there has been a 'national market share of related products has been greatly improved after joint research on a certain technology'. Happening."
Abandoning "replication" and promoting the combination of production, study and research
At present, there are more than 1,400 existing construction machinery manufacturers in China, and there are only more than 300 basic parts and components enterprises for engineering machinery, and mainly small and medium-sized enterprises, with no more than 10 annual sales exceeding 100 million yuan. The product development and testing methods in the construction machinery industry have always remained at the stage of digestion and absorption of imported technologies and the imitation and replication of similar products. On the one hand, the low-level repeated investment of products and repeated construction are serious. In terms of technology, there are few products with high added value. Another study shows that 60% to 70% of the failures of construction machinery in China are due to parts and engines, and most of them come from component failures.
Developed countries have adopted CNC machine tools and machining centers to achieve flexible automation, and have developed towards intelligence and integration. The plant and equipment of China's machinery enterprises are mostly outdated, and even compared with other basic parts manufacturers in other industries. Experts believe that with domestic research and technical level, it is not the development and production of high-level basic components, but no integration of resources.
"Hydraulic main pump and main valve These control components are now relying on Germany, Italy and other European and American countries. This profit is actually earned by foreign companies. Although China can produce many large-scale equipment, it has not been able to It is a good solution to the problem that key components can't keep up. Therefore, after the introduction of this plan, there will be a big change in this situation," said Jiang Guoping, a member of the expert group of China Construction Machinery Industry Association.
Jiang Guoping said that the state encourages the development of parts and components to enable enterprises to get very "affordable" benefits. In the plan, it is required to promote the combination of production, study and research with enterprises as the main body, and encourage the entrance of scientific research institutes into enterprises, which will have far-reaching influence. . "The basic research in our country is very weak. There is still a considerable gap in the original technology from abroad. After the revitalization plan is introduced, the alliance between enterprises and enterprises and research institutes, including encouraging innovation, will be very good. Promote the role. This is very beneficial to the development of the future equipment manufacturing industry."
The company proposes to treat tax exemptions differently
However, the revitalization plan introduced this time may be relatively macroscopic. Enterprises and industry experts have indicated that they expect further concrete revitalization methods and measures to be introduced in the future. For example, in the import of foreign parts and components, the import of parts and components that have been able to be produced in China will be exempted from taxation, and the import that is temporarily unavailable in the country but has demand for the main engine is still tax-free. This will reduce the burden on our company according to different situations, and also give us time to buffer the technological innovation. This part of the savings can be invested in the development of new products and the building of independent innovation capabilities.
Experts believe that the tax exemption for importing parts from host companies should be more stringent after the plan is issued. In terms of research and development, the government departments can give financial support or preferential policies for interest-reduction loans on basic parts and technology research, or the relevant departments will join the research institutes and other scientific research forces, focusing on breakthroughs in the development of high-end hydraulic components, bearings, engines and other issues. In addition, the host enterprise can form a long-term strategic partnership with the supporting parts enterprises, and the host enterprise group will invest capital and technical support to the basic parts and components enterprises to enhance the production capacity of the supporting enterprises; at the same time, policy guidance, support, restructuring through assets or mergers and acquisitions Several large-scale basic component enterprise groups have enhanced the market development and research and development capabilities of component manufacturers.
The development of key components and basic components for independent research and development and production proposed in this plan has significantly strengthened the emphasis on basic components on the basis of previous encouragement and support of equipment, related tax incentives and financial subsidies. Will further benefit manufacturers of key components.
Parts problems are highlighted by people
The research and development of basic components is the “short leg†of most enterprises in the equipment manufacturing industry in China. This is not only reflected in the small and medium-sized enterprises, but also caused many large enterprises to "headache". Foreign supplier companies have begun to impose restrictions on China in terms of basic parts supply, price, delivery period, specifications, etc. Under such circumstances, at least 70% of industry profits are eaten by imported parts every year.
Although Xugong Group has obvious advantages in terms of mainframes, many of the components in export products still rely on imports. "The core technology of key components is not mastered, and the cost of these components accounts for 30% of the export price. It has become the pain of China's construction machinery enterprises." Xugong Group related person in charge said. In 2007, Xugong’s exports earned 500 million U.S. dollars, while the purchase of foreign parts cost 2 billion yuan. The foreign parts accounted for 40% of the sales of export products, and 70% to 80% of the total sales profits.
When I learned that the development of spare parts in the equipment manufacturing adjustment and revitalization plan was in an important position, Huang Zhiming, the head of Sany Heavy Industry, showed his happiness. "Compared with the international advanced level, the average technical gap of China's construction machinery products is about 15 years, mainly in terms of product reliability, machine life, appearance quality and information technology. These gaps are concentrated in the foundation. In terms of the technical level of components, the revitalization plan attaches great importance to solving the 'difficult problem' of parts and components, which makes us very excited."
Excited, Huang Zhiming also deeply felt the pressure of the industry. “From 2007 to 2008, there was a spurt development in our construction machinery industry. However, due to the constraints of parts and components, our production capacity was not fully realized. Now The whole industry has ended the ultra-high-speed growth of more than 30% in the past two years, and hovered in the new round of low-level adjustment." The revitalization plan changed the basic components from the previous development of the main engine to the development of the parts industry to "hands on the mainframe Grasping the development of key components, this shows that the emphasis on basic components has been strengthened. Industry experts said that this emphasis is of great significance to the development of the domestic basic parts industry. "In the bearing and hydraulic parts industries, there has been a 'national market share of related products has been greatly improved after joint research on a certain technology'. Happening."
Abandoning "replication" and promoting the combination of production, study and research
At present, there are more than 1,400 existing construction machinery manufacturers in China, and there are only more than 300 basic parts and components enterprises for engineering machinery, and mainly small and medium-sized enterprises, with no more than 10 annual sales exceeding 100 million yuan. The product development and testing methods in the construction machinery industry have always remained at the stage of digestion and absorption of imported technologies and the imitation and replication of similar products. On the one hand, the low-level repeated investment of products and repeated construction are serious. In terms of technology, there are few products with high added value. Another study shows that 60% to 70% of the failures of construction machinery in China are due to parts and engines, and most of them come from component failures.
Developed countries have adopted CNC machine tools and machining centers to achieve flexible automation, and have developed towards intelligence and integration. The plant and equipment of China's machinery enterprises are mostly outdated, and even compared with other basic parts manufacturers in other industries. Experts believe that with domestic research and technical level, it is not the development and production of high-level basic components, but no integration of resources.
"Hydraulic main pump and main valve These control components are now relying on Germany, Italy and other European and American countries. This profit is actually earned by foreign companies. Although China can produce many large-scale equipment, it has not been able to It is a good solution to the problem that key components can't keep up. Therefore, after the introduction of this plan, there will be a big change in this situation," said Jiang Guoping, a member of the expert group of China Construction Machinery Industry Association.
Jiang Guoping said that the state encourages the development of parts and components to enable enterprises to get very "affordable" benefits. In the plan, it is required to promote the combination of production, study and research with enterprises as the main body, and encourage the entrance of scientific research institutes into enterprises, which will have far-reaching influence. . "The basic research in our country is very weak. There is still a considerable gap in the original technology from abroad. After the revitalization plan is introduced, the alliance between enterprises and enterprises and research institutes, including encouraging innovation, will be very good. Promote the role. This is very beneficial to the development of the future equipment manufacturing industry."
The company proposes to treat tax exemptions differently
However, the revitalization plan introduced this time may be relatively macroscopic. Enterprises and industry experts have indicated that they expect further concrete revitalization methods and measures to be introduced in the future. For example, in the import of foreign parts and components, the import of parts and components that have been able to be produced in China will be exempted from taxation, and the import that is temporarily unavailable in the country but has demand for the main engine is still tax-free. This will reduce the burden on our company according to different situations, and also give us time to buffer the technological innovation. This part of the savings can be invested in the development of new products and the building of independent innovation capabilities.
Experts believe that the tax exemption for importing parts from host companies should be more stringent after the plan is issued. In terms of research and development, the government departments can give financial support or preferential policies for interest-reduction loans on basic parts and technology research, or the relevant departments will join the research institutes and other scientific research forces, focusing on breakthroughs in the development of high-end hydraulic components, bearings, engines and other issues. In addition, the host enterprise can form a long-term strategic partnership with the supporting parts enterprises, and the host enterprise group will invest capital and technical support to the basic parts and components enterprises to enhance the production capacity of the supporting enterprises; at the same time, policy guidance, support, restructuring through assets or mergers and acquisitions Several large-scale basic component enterprise groups have enhanced the market development and research and development capabilities of component manufacturers.
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