Research on EDM Wire Cutting Technology

Electric discharge wire cutting large thickness cutting technology. This paper analyzes the root cause of the breakthrough of the wire cutting process for the extremely large thickness of the workpiece, and proposes a set of methods to solve the problem. On this basis, the existing WEDM machine tool is improved, and the ultra-large thickness wire cutting process is realized. Relevant tests and analyses were conducted.

In the process, a new type of electrode wire was also invented and preliminary development, testing and analysis were carried out. Firstly, the principle and research status of WEDM large-thickness cutting technology are analyzed. The mechanism and characteristics of processing are analyzed. The achievements of the Institute of Electrical Discharge Machining and Thickness Cutting Technology at home and abroad are mastered.

Then on the basis of previous studies on large-thickness cutting technology, the fundamental reasons for the difficulty of cutting large-thickness workpieces are analyzed: (1) a large number of electrolytic products are difficult to be excluded from narrow slits; (2) large span The vibration of the lower electrode wire is severe; (3) The selection of the processing parameters is not suitable, so that the cutting of the workpiece with a large thickness cannot be stably performed.

Then, based on the above three root causes, research work was carried out. Firstly, through a series of improvements on the existing EDM machine, a suitable tension mechanism was designed, a frequency converter with a wire speed was installed, and a wire positioner was installed to improve the coordination of the guide wheel set and the rolling set. Degree, designed a more complete working fluid filtration device, and then selected a high-performance water-based environmentally friendly wire cutting working fluid. Meet the requirements of the test. Finally, a large number of process experiments were carried out.

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