The production process of Mingjiao furniture "antler chair"

Today, the furniture network and everyone talk about a stylish and retro furniture - antler chair! The inheritance of the production skills of "Ming and Qing furniture" is a systematic project, in which the reproduction of classic antique furniture is a key. By copying, understanding and mastering the production methods of the people, we can develop innovation on this basis. The "antler chair" is a classic antique furniture. In recent years, I have successfully copied the "antler chair" and learned about the structure of the antler chair during the copying process, thus accumulating successful experience.

鹿角椅的制作工艺

Birth of the antler chair

The "antler chair" is the treasure of the Emperor Qianlong of the Qing Dynasty. The beauty is that the chairs are spliced ​​with antlers. Through the treatment of the erection, the four pairs of antlers are combined and spliced ​​into place, with a unique acupoint function, which once made the Emperor Qianlong love it. We designed and produced the "antler chair", which uses two morphologically similar and naturally curved antlers to make beautiful and comfortable handrails. The backrest is connected by two symmetrical antlers with a backboard in the middle, engraved with poems and The polished rosewood is made of flat, the antlers of the legs are selected, the pedals are made of rosewood and the treads are matched with short antlers. They are harmonious with each other, symmetrical and natural, and the structure is perfect. The work can be called antique craft furniture, with high collection value. Designed and produced "antler chair". This piece was awarded at the Su Zuo Furniture Exhibition. The specification of the work is 90*60*128, which is an “antler chair” which is based on the traditional craftsmanship and combined with the modern engraving process. Because it is difficult to find the antlers connected to the same deer, it is only possible to use rosewood inlaid in the middle of the two antlers to connect the antlers with the Ganoderma lucidum pattern to make up for its deficiency and perfection. The difference in seating is to draw on the method of making the ring chair and make a 60*90 rectangular seat. This is also an innovation in the production of antler chairs. The production process of the "antler chair" is more complicated. First of all, to choose the antlers, an antler chair needs four pairs of antlers, which are made into a pair of armrests, a pair of backrests, and two pairs of legs. It is required to make the antlers of the handrails in pairs, and the shape of the slanting circle is basically the same; the backrests are paired, not too big, and the shape is basically the same; the antler legs are paired, need to be thicker, the root to the first fulcrum distance Basically equal, in order to make the chair made more stable. its

Selection and production of antler chairs

鹿角椅"的制作工艺

High-grade rosewood is used as the main material of the antler chair. An antler chair made of precious rosewood and antlers to enhance the grade of the entire antler chair, both as a collection and practical. Before making the antler chair, the selected precious rosewood should be sawn and saw into the specifications of the antler chair, and then the plate should be dried. After the treatment, the antler chair can be made. In the production, firstly according to the size of the antler chair armrest, determine the size of the seat surface, make a template similar to the size of its seat as the workbench to produce the chair, determine the height of the armrest and backrest, and then on the workbench The upper armrest is fixed. When fixing the height, pay attention to two points: First, the height of the handrail should be adapted to the handle; second, the height of the backrest, find the support connection point between the antler and the handrail on the backrest, and fix it up and down. The two antlers of the backrest are made of dry wood, which are connected by a traditional enamel structure. After joining, the upper and lower slabs are matched according to the width of the joint. With the pedal in the middle, then connect the six corner joints of the handrail fixed on the workbench to the workbench, and prepare the sample. According to the thickness of the antler, the prepared rosewood plate will be according to the bending of the model. The band saw is wound around the circle. The rosewood column is fixedly connected with the antlers, and the connection method is also to open the hole on the wooden column according to the traditional 榫卯 structure, and the antler is sawn. After connecting the six support points on the armrest, round the column, and then match the plates of the fixed column one by one, and hold the column with the dental plate to fix it. After all the preparation work is completed on the workbench, prepare the seat surface with the prepared wood according to the specifications of the required seat surface. The selected antlers are sawed at the same height, and the staghorn structure is used to connect the antlers to the seat surface. Fix it on the seat surface with glue, wait for the glue to dry, install the side support feet, and then carry out the fixed grinding process. After the lower part is completely finished, the handrail on the table template will be fitted. The board, the column and the tooth plate are re-assembled on the seat surface. After the fixed observation has no objection, the column to be engraved, the rear tooth plate, and the head of the tooth are removed for fine carving. Because the size of the column and the back plate to be engraved is different, the engraved patterns are all drawn by hand. First draw the pattern on the column and the plate, then engrave it. It can be said that the production of the antler chair is good or bad, and the engraving part is also very important. The carving requirements on the antler chair are very high and need to be innovated on the basis of inheriting the traditional pattern. For example: the clouds on the column, the dragon pattern on the tooth plate, the cloud head connecting the handrails, and the carved Ganoderma lucidum pattern, the depth of the carving should be just right, the quality of the carving has a great influence on the aesthetics of the finished antler chair. In the process of engraving, the engraver should be more careful and concentrated, and combine the engraving skills and engraving art with the antler chair to reflect the effect of the sacred Tonghui. After the carving is completed, the assembly of the antler chair is carried out. The assembly of the antler chair is very strict. First of all, the carved column, the dental plate, the Ganoderma lucidum, and the head of the Ganoderma lucidum should be re-fitted on the seat surface to observe whether the column and the dental plate after the carving are deformed. If there is no change, use each piece of the engraved structure with a squat structure, and install it on the seat surface in an ingenious manner to assemble the antler chair. It is important to note that it must be placed on a flat surface during the installation process, such as uneven force on the legs, which may easily cause deformation of the furniture seat. Once the antler chair is assembled, it is difficult to correct it.

Therefore, the carpentry master must put it on a clean level ground during assembly to find the problem in time. To ensure the perfection of the antler chair. After the assembly of the antler chair, the woodworker must face the antler chair. The antler chairs need to be hand-polished, scraped with a scraper, and then sanded from 120# to 600# in a step-by-step manner, and polished to no sandpaper. The polished antler chair has smooth lines, smooth surface and no wave, and the texture of the line is smooth and clear, which makes the prepared antler chair feel smooth and comfortable. After the scraping is completed, each part can be waxed. When waxing, the heated beeswax is evenly rubbed on the surface of each part with a soft cotton cloth. When wiping, it is necessary to repeat it with great strength to ensure that the wax liquid penetrates well, so that it shows the fusion of original antlers, beautiful wood grain and color. After the first waxing, the wood is completely absorbed by the wax, and then polished, the wax on the wooden part of the antler chair is removed, and the wax that penetrates into the wood grain is kept, so that the wood is bright and not dry. This process is repeated many times until it is rendered moist and quaint. The antler chair thus treated is completed and can be shipped. After the antler chair is finished, the extra antlers that were cut when making the antlers' legs are made into four small feet, which are placed on the small feet in front of the chair, making it a perfect two-piece antler chair. The complexity of the antler chair is that it cannot be molded at one time. It has to be repeatedly disassembled and matched. Only in accordance with the above-mentioned production process can the high-copy reproduction of the Emperor Qianlong Emperor's antler chair collection be successfully carried out. The design and manufacture of the antler chair not only draws on the production process of the traditional craft, but also explores a set of innovation and production methods. It shows the bold and innovative spirit of the craftsman and the superb artistic talent.

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